Mailers & gifts / custom packaging

Tear-Open Corrugated Mailer

A corrugated mailing format with a tear-open closure specified for the customer unboxing sequence.

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From 250 pieces*Confirmed with your specification

Size & fit reviewMeasured around the packed product

Your artworkPrint and dieline approval

Before you order

Specifications

Construction	Flat-format mailing carton specified with an adhesive closure and tear-open feature
Material	Printed corrugated board; flute, adhesive and opening feature confirmed on a production sample
Size information	Packed item footprint, finished height and weight, cushioning allowance and closure layout
Starting MOQ	250 pieces; final minimum confirmed in your quotation
Print	Custom logo and artwork; process and finish reviewed against the approved dieline
Sample	Stock sample or project-specific prototype, subject to availability and quotation
Production & delivery	Schedule and shipping cost confirmed after size, quantity, artwork and destination review

*Starting quantity applies to the pictured format and is subject to your final specification. Example artwork and contents show the format; they are not included in your order.

Best suited to

Product fit

Apparel mailing packs
Boxed retail dispatch
Branded direct-to-customer orders

Unlike the existing standard tuck-closure mailer, this order brief needs to define the opening feature and adhesive application. The closed-carton image is a visual reference; verify the actual tear path on a sample.

Food-contact suitability, coatings, load capacity and any market-specific requirements are confirmed for the final specification. Send your product details before making performance or compliance assumptions.

Compare materials and food-contact considerations

Buyer checklist

Before you order

Mark the intended tear path and adhesive position on the dieline and inspect both on a sample.
State whether a second closing strip for returns is required; do not assume a return strip is included.
Check the complete packed carton for the planned shipping journey; a tear strip alone is not proof of tamper security or shipping protection.

Quotation brief

Your quotation brief

Send your measurements, estimated quantity, artwork status and delivery country. Include the sample checks above and your target date. Pricing is based on the complete specification, not the example image alone.

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Purchasing questions

Ordering questions

Does a tear-open mailer automatically include a return seal?

No. A tear-open feature and a second return-closing strip are separate requirements. Specify the number of adhesive strips, their positions and the opening sequence. Review a physical sample so the quotation and approved dieline cover the exact closure, rather than relying on the closed-carton image.

What is the starting order quantity for tear-open corrugated mailer?

This format has a starting order of 250 pieces for this format. The final minimum depends on the approved size, board, print process and packing arrangement. Your project quotation confirms the applicable quantity.

What should I send for an accurate quotation?

Send packed item footprint, finished height and weight, cushioning allowance and closure layout, the order quantity, artwork status and delivery country. Tell us the intended use and target date so the sample route, board specification and production schedule can be reviewed.

Can I check a sample before production?

Ask about the available stock sample or a custom structural prototype. A sample should be checked with your actual product before approving the dieline and print. Sample charges, shipping and timing are confirmed in the quotation.

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